Rotary screw blowers up to 335 hp

Efficiency at the touch of a button

When it comes to KAESER rotary screw blowers with the SIGMA Profile, efficiency is more than just a promise. As operation-ready, “Plug-and-play” complete solutions, low-maintenance blower systems offer exceptional efficiency at the touch of a button. What is more, KAESER rotary screw blowers are designed to be especially compact, can be controlled remotely or automatically for trouble-free operation and are compatible with Industrie 4.0 systems.
Low energy consumption, coupled with the ability to operate at 100% duty cycles, ensures that KAESER rotary screw technology pays off handsomely when it comes to municipal and industrial wastewater treatment, flotation, fluidization and fermentation applications.

Performance data:

  • 10 to 335 hp
  • Flow rate from 190 to 5650 cfm
  • Pressure differential 4.4 to 16 psig

Your benefits:

  • Maximum efficiency
    KAESER rotary screw blowers are highly efficient across a broad flow rate control range. Their exceptional efficiency allows savings of up to 35% in comparison to conventional blower systems.
  • Operating data and status information in real-time
    The integrated SIGMA CONTROL 2 controller provides efficient control and monitoring of operating data and status information in real-time. A multitude of available communications channels make conducting energy audits in accordance with ISO 50001 as easy as child's play.
  • Low installation costs
    Connection-ready blowers are delivered complete with all sensors and an emergency stop switch, are ready-filled with oil and are fully certified. This significantly reduces the work and costs required for planning, installation, certification, documentation and commissioning.

Efficient drive systems

KAESER rotary screw blowers with flange motors are now equipped with Super Premium Efficiency motors (IE4 and IES2).

Rotary screw blowers from KAESER KOMPRESSOREN are now equipped with Super Premium Efficiency and Ultra Premium Efficiency motors (IE4/IE5 and IES2), which - thanks to their exceptional efficiency - are characterized by huge energy saving potential. Saving money has never been so easy!

Optimized specific package input power

Optimized specific package input power

The highly efficient drive system, the dense screw profile, and the near-constant specific package input power across the wide control range (yellow line) result in significant energy savings at every operating point.

 

Product details

Equipment

Plug-and-play

These turnkey blowers come complete with sensors, STC/SFC, SIGMA CONTROL 2, and an emergency stop push button.

Blower airend

High-efficiency blower block with SIGMA profile
  • High-efficiency blower airend with SIGMA PROFILE rotors, ensures maximum air delivery with minimal power use

Bearings and seals

  • Heavy-duty roller bearings for 100% absorption of radial forces
  • Time-tested, maintenance-free mechanical drive shaft seal on the screw blower block
  • Exceptional bearing durability thanks to optimized power distribution in the transmission
  • Oil-free air thanks to superior seal designs

IE3 motor

  • Premium-efficiency IE3 motors deliver an unparalleled level of efficiency
  • Drive motor and frequency converter with system efficiency class IES2
  • Motor winding protection
  • Available with SFC frequency controller for variable speed systems
  • Easily accessible grease fittings

Power transmission

  • Optimum power transmission efficiency
  • Reduced maintenance costs
  • Premium quality electric motors

Pulsation dampeners

  • Efficient inlet and discharge absorption silencers with a wide frequency range to dampen process air pulsations
  • Minimal sound transfer to downstream piping

SIGMA CONTROL 2

SIGMA CONTROL 2 – SD card slot
  • Traffic-light LEDs for at-a-glance operational status
  • Easy-to-read display
  • 30 selectable languages
  • Soft-touch icon buttons
  • Fully automatic monitoring and control
  • Dual, Quadro, Vario, and Continuous control modes available as standard
  • Interfaces: Ethernet
  • Additional optional communication modules for: EtherNet/IP, Profibus DP, Modbus, Profinet, and DeviceNet
  • SD card slot for data logging and updates
  • RFID reader
  • Web server
  • KAESER CONNECT user interface
  • Visual representation of analog and digital input values
  • Warning and fault messages
  • Graphical display of pressure, temperature, and speed trends

KAESER CONNECT

  • Web browser
  • Input SC2 IP address and password
  • Access blower control via integrated web server

The user interface shows machine status in real-time, the signals at the analog and digital inputs, lists warning and fault messages, and graphically displays pressure, temperature and speed trends.

Control and monitoring for greater efficiency
SIGMA CONTROL 2 blower controller.

The SIGMA CONTROL 2 ensures efficient blower control and system monitoring at all times. Numerous interface options enable quick and easy communication, allowing messages or setpoints and actual values for process variables to be easily connected and displayed. The SIGMA CONTROL 2 supports connection to all of the communications technologies in common use today. In the event of a remote control fault, the controller switches over to automatic mode or manual operation, while keeping the process in operation.

Guaranteed performance data
Guaranteed performance data in accordance with ISO 1217.

To ensure that the projected savings are actually achieved during operation, KAESER quotes effective overall power consumption figures, as well as the usable flow rate, in accordance with the stringent tolerances of ISO 1217, Annex C or E (as applicable).

Plug-and-Play

Einstecken, einschalten – fertig

Turnkey blowers: Just plug in and switch on

Die anschlussfertigen Gebläse sind komplett werkseitig ausgestattet mit Frequenzumrichter oder Y/D Starter, SIGMA CONTROL 2 und Not-Aus-Schalter. Dies senkt bereits bei Planung, Bau, Dokumentation und Inbetriebnahme Aufwand, Kosten und Risiken.

START CONTROL (STC)

Blower – START CONTROL (STC)

Die Ausführung mit integriertem Y-Δ-Starter für Betrieb bei konstanter Drehzahl ist mit hochwertiger Schütztechnik, Überstromauslöser und Drehfeldüberwachung ausgestattet. SIGMA CONTROL 2 und sichere Not-Halt-Technik runden die Anlage ab.

SIGMA FREQUENCY CONTROL (SFC)

Blower – SIGMA FREQUENCY CONTROL (SFC)

Der SFC-Frequenzumrichter ermöglicht per Drehzahlsteuerung des Gebläses variables Anpassen des Volumenstroms an den Bedarf des Prozesses. Werksseitig ist alles für die sofortige Inbetriebnahme programmiert und parametriert.

Technical specifications

The technical specifications can be found in this brochure: